Thread Rating:
  • 0 Vote(s) - 0 Average
  • 1
  • 2
  • 3
  • 4
  • 5
2004 1.9 pulley alignment ?
Hi to all,im trying to do the cambelt on a 2004 1.9 berlingo,could someone please help me as i need to align all the pulleys agian and has me quiet stumped,many thanks in adavnce?
    I take it that you've stripped it all out and now trying to get the new cambelt back on?. Have the pulley/shafts been moved , or did you not set it up before stripping?.    
 First thing to do is get the crankshaft into position , the setting hole is behind the starter motor, if it is far out you will possible need to move the camshaft before it can be set. Any resistance while moving either may mean the pistons and valves are touching., be careful.

Then set the camshaft with the pin , after setting slacken off the three bolts holding the pulley to the camshaft , again be careful

Last is the fuel pump , (later models with common rail don't need setting .)  Find and pin the shaft and then slacken off the three bolts on the pulley. If you get the fuel pump wrong it wont damage the engine,  it just wont run.

 Get the belt on and release the belt tensioner and tighten all the pulley bolts, turn it over by hand/spanner  at least twice and check the pin holes line up. If not slacken off the pulley bolts and fit the pins in and tighten the bolts again and turn over twice again

  Good luck.
Many thanks for the advice?

Forum Jump:

Users browsing this thread: 1 Guest(s)
Welcome, Guest
You have to register before you can post on our site.



Search Forums

(Advanced Search)

Latest Threads
Lexia Mods Please..
Last Post:Trevor
Today 06:16 PM
» Replies: 1
» Views: 29
Front camber out of align...
Last Post:Civvic
Today 05:39 PM
» Replies: 0
» Views: 12
Electrical Fault
Last Post:Civvic
Today 05:11 PM
» Replies: 1
» Views: 57
Last Post:polar
Today 04:44 PM
» Replies: 2
» Views: 47
Still on the elusive 4x10...
Last Post:Carl Davis Hulin
Today 04:41 PM
» Replies: 0
» Views: 31
Diesel fan in Petrol engi...
Last Post:Johny555
Today 10:34 AM
» Replies: 1
» Views: 43
Wanted Berlingo / Partner...
Last Post:b-f-c
Today 08:32 AM
» Replies: 0
» Views: 56
Eco activated but engine ...
Last Post:brajomobil
Today 08:10 AM
» Replies: 13
» Views: 336
WTB Rear Hatch in Silver,...
Last Post:Def-fid
Today 07:56 AM
» Replies: 0
» Views: 33
font fog light bulb chang...
Last Post:Luis Rosa
Today 05:31 AM
» Replies: 2
» Views: 71

Locations of visitors to this page